The function and working principle of oil/air separator of screw air compressor
1. The role of the oil/air separator
The main purpose is to separate the compressor lubricating oil from the oil-air mixture. Entering into the oil/air separator assembly (the oil/air separator assembly is composed of an oil/air separator, a minimum pressure valve, a safety valve and a container shell), the oil/air mixture undergoes three kinds of separation: centrifugal separation, gravity separation (oil is more dense than gas, and the density is large and weight) and fiber separation. Separation process: The oil/air mixture enters the oil/air barrel along the tangential direction of the outer wall of the oil/air separator, 80% to 90% of the oil is separated from the oil/air mixture (centrifugation), and the remaining (10% to 20%) of the oil sticks to the oil/air separation. The surface of the outer wall of the separator is separated (gravity separation), and a small amount of oil enters the inside of the oil-gas separator (fiber separation), and is pressed back into the screw cavity through the oil return pipe.
2. The gasket of the oil/air separator is conductive
Since air and oil pass through the glass fibers, static electricity is generated between the two separation layers. If the two metal layers are charged with static electricity, there will be a risk of static electricity, discharge, and electrical sparks, which may cause Causes the oil/air separator to explode. Gaskets are used to seal the oil separator core and air receiver, but this can cause electrostatic fields to build up between the separator core and air receiver housing. Good oil separator accessories ensure electrical conductivity between the separator core and the air receiver housing. The metal components of the air compressor have good electrical conductivity, which can ensure that all static electricity can be exported in time and prevent the generation of electric sparks.
3. The adaptability of oil/air separator to differential pressure
The oil/air separator is designed to withstand a pressure difference of up to 0.5Mpa. If the filter element of the oil/air separator exceeds the maximum value, it will burst and the compressor oil cannot be separated, which will affect the whole machine or cause the separator core to be completely damaged. For every additional 0.1Mpa pressure drop in the oil/air separator core, the total power consumption of the motor will increase by 7%; too high pressure drop in the oil-gas separator will cause the separator to catch fire. The reasons for the excessive high pressure difference may be: the oil separator is blocked due to dirt, the reverse flow of air, the large internal pressure fluctuation, and the low-quality oil/air separator core.
4. The metal of the oil/air separator is electroplated, so it is not easy to be corroded
Depending on the ambient conditions (temperature and humidity) and the operating conditions of the compressor, condensate may form inside the oil/air separator. If the oil/air separator is not electroplated, a corrosion layer will form, which will destroy the antioxidants of the compressor oil, which will significantly reduce its service life and the flash point of the oil.
5. Measures to ensure the service life of the oil/air separator
Accumulated dust, residual oil, air contamination or wear can reduce the life of the oil separator.
①You can replace the air filter and oil filter in time and observe the oil change time to limit the dust entering the compressor oil.
② Use the correct anti-aging and water-resistant lubricating oil.
JOY MACHINERY always adheres to the corporate vision of "building a leading brand of oil-free air compressors in the world", and hopes to provide high-quality, clean and safe air for food, beverage and other production enterprises on the road of oil-free air compressor research and development, production and sales. Source protection, and also contribute a little bit to people's health and safety.
JOY MACHINERY oil-free air compressor series is widely used in the food and beverage processing industry due to its clean air source and continuous and stable gas transmission. If you have any needs, please contact us! JOY Machinery (Shanghai) Co., Ltd. has a professional design team with rich experience and welcomes customization. Diversified products can meet most applications and meet your one-stop shopping needs. The air compressor series includes power frequency screw air compressors, variable frequency screw air compressors, permanent magnet variable frequency screw air compressors, two-stage compression screw air compressors, integrated screw air compressors, laser cutting air compressors, medium and high pressure air compressors. Air compressors, oil-free water-lubricated screw air compressors (special oil-free screw air compressors for the medical industry), diesel-moving screw air compressors, electric-moving screw air compressors and other products.
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