Application of oil-free air compressor in pharmaceutical enterprises
The compressed air of pharmaceutical enterprises is mainly used for filling machines in liquid preparations, granulators, sizing machines, filling machines, packaging machines, printing machines in solid preparations, and extraction tanks in extraction processes. In addition, there are trial gas, powder material transportation, drying, blowing and purging, pneumatic instrument components, and automatic control gas.
Since the compressed air used for preparation is in direct contact with drugs, the compressed air must be 100% oil-free to prove that the system meets the production requirements and specifications; It must also pass the GMP certification inspection and the Class0 oil-free certification of 100% oil-free compressed air. For the preparation gas, such as the gas for drying and pressing, the content of water, solid particles and biological particles in the compressed air must be controlled, and it is also required to be odorless. Instrument gas is mainly used for pneumatic instruments and precision (pressure, flow) regulators. Except that biological particles are not controlled for treatment and no odor is required, other control items are the same as preparation gas.
Oil free compressed air is essential for the following pharmaceutical applications:
From mixing, hardening and granulation to drying, pressing, coating and packaging, the compressed air of oil-free air compressor is almost in contact with drugs at every step of the manufacturing process.
The fermentation tank of the drug is inflated with sterile air. Once the sterile air is polluted, the product will be polluted.
Instrument air is the tool used in the whole manufacturing process, which is provided by compressed air! Because the air in the tool contacts with the product, it must be pure and oil-free.
Bottling, canning and packaging. Drugs can be packaged in a variety of ways, including blister packaging, drug bottles, light plastic containers and cartons. Compressed air can be used to clean and remove moisture from these packages, depending on the product.
Dry the material to remove any type of solvent or water from the product. This process is usually completed by a vacuum pump, which helps to evaporate the liquid from the solid.
For wastewater treatment, water shall be used in all stages. Before (after) treatment, it is necessary to prevent pollution. Fans are the preferred equipment for wastewater treatment.
Now let's see the unique advantages of Joy Machinery (Shanghai) Co., Ltd.'s water lubricated oil-free air compressor in the pharmaceutical industry!
1. Absolutely oil-free
The water lubricated oil-free air compressor of Joy Machinery (Shanghai) Co., Ltd. is made of stainless steel. There is no need for lubricating oil in the compressor chamber, and there is no metal contact, thus fundamentally ensuring the quality of oil-free compressed air. This series of air compressor conforms to the most stringent level standard of air quality ISO8573-1:2010 zero level standard, has passed the strict test of TUV Rheinland, and has obtained the ISO Class 0 oil-free certification.
2. Excellent energy efficiency
The water lubricated oil-free air compressor of Joy Machinery (Shanghai) Co., Ltd. uses a more efficient air inlet filter to improve the overall energy efficiency and further save operating costs for customers.
3. Low noise
The water lubricated oil-free air compressor host of Joy Machinery (Shanghai) Co., Ltd. adopts ultra-high precision processing technology to ensure the continuity and stability of suction and exhaust, and there is no knocking sound of moving parts and air blast sound. The symmetrical and balanced design of the star wheel body and the special shockproof rubber set at the lower end of the base completely eliminate the redundant noise. In addition, the noise is enclosed in the unit by the quiet box type housing, so that the compressor can be used in the laboratory, clinic and other sites.
4. High reliability and lower maintenance cost
The water lubricated oil-free air compressor of Joy Machinery (Shanghai) Co., Ltd. adopts imported bearings and has a long service life. The whole machine is compact in design, with fewer structural components than the conventional micro oil air compressor and lower failure rate of parts. Completely oil-free clean air does not need to install oil separator, oil filter and other vulnerable spare parts, and does not need to fill expensive air compressor cooling oil. There should also be fewer routine maintenance parts, which will save a lot of money
5. Cleaner operating environment
Completely oil-free clean air does not need additional oil separator, and does not need to be filled with expensive air compressor cooling oil. In normal maintenance, only the air filter and water filter need to be replaced, so there is no oil pollution, so the operating environment is greatly improved.
JOY MACHINERY always adheres to the corporate vision of "building a leading brand of oil-free air compressors in the world", and hopes to provide high-quality, clean and safe air for food, beverage and other production enterprises on the road of oil-free air compressor research and development, production and sales. Source protection, and also contribute a little bit to people's health and safety.
JOY MACHINERY oil-free air compressor series is widely used in the food and beverage processing industry due to its clean air source and continuous and stable gas transmission. If you have any needs, please contact us! JOY Machinery (Shanghai) Co., Ltd. has a professional design team with rich experience and welcomes customization. Diversified products can meet most applications and meet your one-stop shopping needs. The air compressor series includes power frequency screw air compressors, variable frequency screw air compressors, permanent magnet variable frequency screw air compressors, two-stage compression screw air compressors, integrated screw air compressors, laser cutting air compressors, medium and high pressure air compressors. Air compressors, oil-free water-lubricated screw air compressors (special oil-free screw air compressors for the medical industry), diesel-moving screw air compressors, electric-moving screw air compressors and other products.
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For more information about our products, please visit us at : www.wriol.cn, 24-hour hotline: 13621925718 (WeChat, WhatsApp).
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